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AI based Machine Vision systems for the Manufacturing sector

What is a AI based machine vision system?

AI-equipped Machine-Vision systems combine artificial intelligence (AI) with machine vision technology to enable computers to interpret and understand visual information in a manner similar to human vision.

Machine vision involves using cameras or other optical sensors to capture and process images, and AI enhances this process by providing the capability to analyze and interpret the visual data.


Here are the key components and features of AI-based Machine Vision systems:

1

Image Acquisition:

Utilizes cameras or sensors to capture images of objects, products, or scenes in the manufacturing or inspection process.

2

Preprocessing:

Applies preprocessing techniques to enhance the quality of captured images, including tasks like noise reduction, image sharpening, and normalization.

3

Feature Extraction:

Identifies and extracts relevant features from the images, such as shapes, colors, textures, or patterns, depending on the specific requirements of the application.

4

AI Algorithms:

Implements artificial intelligence algorithms, including machine learning and deep learning techniques, to analyze and interpret the extracted features. Convolutional Neural Networks (CNNs) are commonly used for image classification and object detection tasks.

5

Training:

Trains the AI models using labeled datasets, allowing the system to learn and recognize specific patterns, defects, or characteristics within the images.

6

Object Recognition:

Enables the system to recognize and classify objects within the images, making decisions based on the learned patterns. This can include identifying defects, sorting products, or ensuring compliance with quality standards.

7

Defect Detection:

Detects and flags defects or irregularities in manufactured products by comparing the captured images with the trained patterns. This is crucial for quality control in manufacturing processes.

8

Real-time Processing:

Performs image analysis in real-time or near real-time, depending on the application requirements. This is particularly important in manufacturing environments where quick decisions are necessary for maintaining efficiency and quality.

9

Adaptability and Flexibility:

AI-based Machine Vision systems can adapt to variations in lighting conditions, orientations, and backgrounds, making them suitable for diverse manufacturing environments.

10

Integration with Automation:

Integrates seamlessly with robotic systems and other automated equipment to enable autonomous decision-making and control in manufacturing processes.

11

Data Analytics:

Provides valuable insights through data analytics, allowing manufacturers to optimize processes, improve product quality, and enhance overall efficiency.

AI-based Machine Vision systems find applications in various industries, including manufacturing, healthcare, automotive, and more. They play a crucial role in quality control, defect detection, and process optimization, contributing to increased productivity and reduced costs.




Wiziontek is a Wilson Equipments Private Limited solution offering incorporating AI, machine-vision technology (industrial camera systems) to fully or semi-automate your quality control process.


Contact us at info@wilsongroup.co.in with your enquires

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